Canned Food Seal and Seam Integrity QC utilizing a Vacuum Chamber

Did you know that canned food seam strength and integrity testing can be performed in an acrylic vacuum chamber? The setup is simple vacuum system; all you need is a vacuum pump with a vacuum chamber. We have made several of these systems before. As you can see, the elbow pointing upwards is a NW 50 vacuum connection which connects to a high CFM vacuum pump. We have done several of these types of chambers of the years.

We have a write up on: Quality Control of Seals and Seams of Canned Food or Food Containers you can read that article by clicking on the link above.

In this incident, our client had determined that seam strength of their food cans was inversely proportional to seam failures. Meaning that the stronger the seam of the food can was, the less failures occurred. In hindsight, this is a logical conclusion, however, sometimes this relationship between seam strength and seam failure must first be quantified.

Armed with this knowledge, our client had opened the door for a more versatile and cost-effective leak testing options. They were not looking for a high-priced helium leak testing system, nor were they looking for another low throughput high priced leak tester. Since they knew that seam strength was inversely related to seam failures, they were able to come to us and have us design a seam strength testing system by utilizing an acrylic vacuum chamber.

Their requirements were to introduce as much structural stress as possible as fast as possible onto their food can in order to induce buckling of seam. What we suggested was to get a high volumetric flow vacuum pump along with our smallest acrylic vacuum chamber and connect these two with a NW50 valve. It would take 9 seconds to evacuate the vacuum chamber from atmosphere to 1 Torr from the moment the valve opened.

As a part of their testing procedure, they would film the behavior of their food can. Their testing process would repeat every 5 minutes. If the can failed, the production canning line would stop. The engineers would review the video and determine the failure mode. There is some really cool video footage of fish parts flying and bouncing around the inside of a vacuum chamber which can happen if you have a weak seam and you have applied about 500 pounds to the tuna can within 9 seconds. Stuff goes from “zero to a hunnit real quick”

We never asked them what their cleaning procedure was after the fish explosion incident...

But we will ask you to Contact Us if you are testing seams on your food can production. I think you should at least give us the opportunity to take a look at your project.

Did you know that we carry a many more products?

We are an Engineering Excellence Company. What are you building? Take a look at the links below and discover some of the cool things we make.

Stainless Steel Vacuum Chambers
Stainless Steel Vacuum Chambers are vacuum chambers made from stainless steel. The advantages of a Stainless Steel Vacuum Chamber are High Vacuum and a Wide Temperature Range of applications.
Micro-D Vacuum Feedthroughs
Micro D Vacuum Feedthroughs are Micro D connectors rated for vacuum and are generally installed on the vacuum chamber wall. You can then connect from the outside to the inside of your chamber.
Our Work: Vacuum Testing of Lithium Ion Batteries, Thin Film, Fuel Cells, Supercapacitors, and Nano materials
This vacuum chamber is a modification to our basic acrylic vacuum chamber 12 inch, removable lid model; except that our customer requested additional ports and electrical feed-through for testing of electrical equipment under vacuum. You know, I wish we would have asked them for more details on what they were doing with this chamber; their short and concise answer was that they were using our chamber to perform scientific work on the subjects of: lithium ion batteries, thin films, fuel cells, super-capacitors, and nano-materials testing in a vacuum environment.
Related Articles: Visual Inspection Quality Testing of Heat Sealed Packages
Visual inspection is an attractive option because it does not require the purchase of any additional equipment. There are several arguments against Visual Inspection of heat seals; the argument against visual inspection is that visual inspection is subjective, unreliable, operator dependent, or not a valid method of inspection. However, if you have the correct training, procedures, and documentation in place, visual inspection can become a powerful tool in your quest for better packaging.