Over the years, Sanatron Acrylic Vacuum Chambers have become immensely popular and vital to our customers in numerous industries. Acrylic Vacuum Chambers are sought after because they offer a unique combination of quality, transparency, durability, ease of use, and cost-effectiveness. This comprehensive review delves into the importance of acrylic vacuum chambers, exploring their construction, advantages, potential drawbacks, and practical applications.
By the end of this article, you will fully understand acrylic vacuum chambers what these can be used for and how these can be of benefit to you.
What is an acrylic vacuum chamber?
An acrylic vacuum chamber is, as the name implies, a vacuum chamber that is built from the acrylic polymer. The acrylic panels are specialty routed, machined, prepared, and glued (or welded) in such a way to create an air tight seal between the walls. There is a lot of know-how and engineering that goes into the process of fabricating a quality chamber. We here at Sanatron, have spent more than a decade, invested countless hours perfecting our craft in order to build the best possible acrylic vacuum chamber for you. Every single manufacturing step has been perfected and optimized. We are committed to excellence and we will not settle for anything less than superb quality. Vacuum Chambers are our core competency and our manufacturing technology is proprietary trade secret resulting in a final product can be used as a quality vacuum chamber.
Acrylic vacuum chambers are preferred over its metallic counterparts due to the fact that acrylic is fully transparent, cost effective, and versatile meaning that it can be used in a plethora of vacuum applications.
Advantages of using an Acrylic Vacuum Chamber
Clear view of your vacuum chamber
Acrylic is also known as Plexiglas or Poly(methyl methacrylate). The main reason to use an acrylic chamber is that it allows for full visibility of the interior during operations from all angles. Perhaps you need to see your sample from all sides, a chamber made from acrylic will allow you that. In addition to visibility, acrylic chambers blend in much better into the environment making them look like they are not taking up too much shelf space. Acrylic is much less clunky than steel or aluminum chambers and much more stylish. Acrylic Vacuum Chambers look a whole lot cleaner than steel or aluminum.
For the operator, the ability to monitor experiments in real time without the distortion or limited viewing angles common with metallic chambers is invaluable. Visibility is particularly beneficial in scientific applications, in line quality testing, and leak testing, where the observation of processes and procedure is critical to your success.
Robust Acrylic Chamber
An advantage of acrylic is that acrylic resembles most of the optical properties of glass. However, acrylic is much more useful than glass because it is 10 - 25 times more impact resistant than glass. Acrylic is less dense than glass making it twice as light. Acrylic will not yellow or blemish over time and will stay crystal clear for years to come. Acrylic transmits up to 92% of all visible light; this makes it one of the clearest materials known to men (glass transmits about 85% of all light). Acrylic is fairly resistant to chemical attacks. Acrylic is robust and will stand up to the elements much longer than any other plastics.
Flexible and Organic
An acrylic vacuum chamber is flexible and will, over time, conform to the assembly it is connected to. After some time, you will notice that your acrylic chamber is working better with your system. This is due to the fact that the acrylic vacuum chamber has molded around your system and now seals better.
Cost Effective Vacuum Chamber
Vacuum chambers made from acrylic are inexpensive when compared to Steel or Aluminum chambers. Metallic chambers have their place in higher vacuum environments, we will talk more about this later. There are countless examples where acrylic is the better choice due to the fact that a low vacuum is required and a reasonably priced option is sought after.
Sanatron acrylic vacuum chambers deliver reliable performance for a wide range of applications. The versatility and durability ensure that they meet the needs of various industries, from manufacturing to scientific research. Over time, the cost savings associated with acrylic chambers extend beyond the initial purchase price, as their lower maintenance and repair costs further enhance their value.
Highly Customizable
Due to acrylic being an easily machinable and routable polymer, acrylic vacuum chambers are highly customizable. This means that it is relatively easy to add various vacuum feedthroughs such as thermocouple, liquid, power, data, motion and other to the acrylic vacuum chamber. In addition, various QF, KF, and NW vacuum components and vacuum valves can be added with ease. As a result, and acrylic vacuum chamber can become a powerful tool because a wide range of applications and experiments can now be conducted after all the aforementioned peripherals have been added.
If you are interested to find out more about customizing an acrylic vacuum chamber, please check out our article on Customizing Your Acrylic Vacuum Chamber
Easily Repairable
In the unlikely or unfortunate event where an acrylic vacuum chamber gets damaged, it can be easily repaired if you have the right epoxy/glue available. Heck, sometimes superglue will work as well. As opposed to metallic vacuum chambers, where you would need some welding skills to repair a leak or crack, an acrylic vacuum chamber can be glued back into place if its dropped or damaged. Additionally, due to transparent walls of an acrylic chamber, it is also fairly easy to locate and discover the damage or leak.
Low Maintenance
An acrylic vacuum chamber is very easily to maintain and operate and will not require much maintenance other than periodic O-Ring Replacement. How often you need to replace your O-Ring depends on how often you use your vacuum chamber. The end users of our vacuum chambers generally replace the O-Ring once every 1 to 2 years. The valves, vacuum gauge, clamps, hinges, and other vacuum chamber components usually have a lifetime which is equal or grater than the lifetime of the vacuum chamber which means that these will outlast a vacuum chamber.
Wide Range of Vacuum Applications
Under standard operating conditions, our acrylic vacuum chambers are designed to achieve an impressive vacuum level of 0.075 Torr (75 microns) absolute pressure, equating to an incredible 99.99% vacuum. However, if a more powerful pump is used, absolute pressures of 10-4 or 10-5 Torr are achievable.
This capability unlocks a vast array of possibilities for experiments, industrial processes, and research applications. Their versatility and reliability make them indispensable tools for a wide variety of industries, ranging from advanced manufacturing to cutting-edge scientific research.
By providing a controlled vacuum environment, acrylic chambers enable processes that demand precision, consistency, and repeatability. Their transparency further enhances their usability, allowing operators to monitor applications in real time, ensuring efficiency and accuracy in every task.
To summarize, the advantages of using Acrylic Vacuum Chambers are:
Sample Applications of Acrylic Vacuum Chambers
1. Quality Control
Acrylic vacuum chambers are extensively used in quality control to test the structural integrity of components and assemblies. They help identify defects, ensuring products meet rigorous industry standards.
2. Package Integrity Testing
Maintaining a proper seal is critical in industries like food, pharmaceuticals, and electronics. Vacuum chambers allow manufacturers to verify packaging integrity, ensuring goods remain safe and uncontaminated.
3. Bubble Leak Testing
A reliable method for detecting leaks, this application involves submerging items in a liquid medium and using a vacuum to draw out trapped air, revealing leaks through visible bubbles.
4. Altitude Simulation
Acrylic vacuum chambers are ideal for recreating high-altitude conditions, enabling the testing of aerospace components, electronic devices, and other materials under reduced atmospheric pressure.
5. Hi-Pot Discharge Testing
Vacuum chambers support high-potential (Hi-Pot) testing for electrical equipment, ensuring insulation strength and safety in environments with varying pressure levels.
6. Electronic Equipment Testing
From circuit boards to complex devices, vacuum chambers facilitate testing of electronic equipment to ensure performance and durability in low-pressure environments.
7. Vacuum Encapsulation
Used in industries such as electronics and manufacturing, vacuum encapsulation removes trapped air from materials, resulting in stronger bonds, better insulation, and improved performance.
8. Vacuum Force Decay Testing
This application measures pressure decay within a vacuum chamber to evaluate leak rates, providing valuable insights into product quality and durability.
9. Degassing Applications
Acrylic vacuum chambers are widely employed for degassing materials like resins, silicones, and epoxies, improving their structural integrity and visual appeal by removing trapped air and voids.
10. Freeze-Drying / Lyophilization
Essential for the food, pharmaceutical, and biological industries, vacuum chambers enable freeze-drying by creating low-pressure environments that remove moisture without compromising product quality.
11. Aerospace Applications
Aerospace components must perform reliably under extreme conditions. Vacuum chambers simulate high-altitude or outer-space environments, supporting rigorous testing and innovation.
12. Various Manufacturing and Packaging
Vacuum chambers play a crucial role in numerous manufacturing processes, including molding, bonding, and assembly. In packaging, they ensure products are sealed and protected effectively.
13. Genetic Engineering
Acrylic chambers are used in genetic engineering to create controlled environments for experiments, including DNA synthesis, cell manipulation, and biological research.
14. Laboratory and Research Applications
Laboratories use acrylic vacuum chambers for diverse experiments, from material testing to studying chemical reactions, ensuring precision and reproducibility in their findings.
15. Automotive Parts Manufacturing
Vacuum chambers enhance the quality of automotive parts by facilitating processes like vacuum casting, degassing, and adhesion testing.
16. Academic Research
In educational institutions, acrylic vacuum chambers serve as essential tools for teaching principles of vacuum science and enabling students to perform hands-on experiments.
17. Scientific Experiments
Scientists rely on vacuum chambers for a variety of experiments, such as studying material properties, chemical reactions, and physical phenomena in controlled environments.
18. Industrial Applications
From large-scale manufacturing to niche industrial processes, vacuum chambers provide reliable solutions for tasks requiring low-pressure environments, including composite curing and product testing.
Can acrylic vacuum chambers be pressurized?
The walls of our vacuum chambers are designed to withstand full vacuum (-14.7 psi) and therefore can withstand a positive pressure of up 14.7psi. This can be accomplished by adding clamps to the lid to keep the O-Ring compressed while pressure is applied to the chamber. Additionally, a pressure relief valve must be installed in order to prevent any accidental over-pressurization of the chamber beyond its designed pressure. Our Acrylic Vacuum Chambers can be easily converted to vacuum and pressure chambers with the aforementioned additional components whereas the vacuum chamber can now be operated from -14.7psi to +5 psi, +10 psi, or 15 psi.
Are acrylic vacuum chambers safe?
The acrylic vacuum chambers manufactured by us (Sanatron) are robustly designed and quality manufactured. Our chambers are designed to withstand many times more the force of vacuum applied to the walls (even at full vacuum of 30 inHg) and are safe to be operated at any vacuum level you are able to reach with your vacuum pump. In addition, the wall thickness of each of our chambers has been carefully calculated and experimentally confirmed to have the ability to undergo hundred of thousands of cycles between vacuum and ambient pressure.
The useful life of an acrylic vacuum chamber
With proper care, an acrylic vacuum chamber can be expected to last for at least 10 years; in many cases much longer. There are no moving parts on this type of vacuum chamber, hence there is no wear and tear on the acrylic. Conversely, our chambers are robustly designed and wall thickness carefully specified so that the shear stress applied onto any point of our chamber does not exceed 7 MPa. This design allows for 1 Million Vacuum Cycles – that is our acrylic vacuum chamber can be successfully cycled from ambient to full vacuum 1 Million Times.
The only component that needs to be maintained is the O-Ring which can after some time wear out. Fortunately, the O-Rings are easy to replace and very inexpensive to order.
Disadvantages of using a Chamber made from Acrylic
Using Plexiglas vacuum chambers does have its disadvantages as well. Perhaps you have heard it say that there is no such thing as the perfect material; you have to make choices by artfully balancing the cost, strength, material properties, availability, machinability, weldability, and other pertinent requirements.
Acrylic is more permeable than metal
The first disadvantage of acrylic is its permeability and outgassing. Permeable materials diffuse air more quickly through the walls which means that an acrylic vacuum chamber will be at a persistent vacuum loss over time. Additionally, acrylic will outgas molecules from its wall at a rate that is 2 to 3 orders of magnitude higher than steel. This also prevents acrylic chambers from being the appropriate choice in high vacuum applications.
Acrylic is operates in narrow temperature range
Acrylic has a melting point of 320 °F (160 °C) and a glass transition temperature of 221 °F (105 °C). This fact eliminates acrylic as a suitable material for high temperature applications. In fact, acrylic vacuum chambers should not be heated beyond 105 °F (40 °C). Likewise acrylic becomes incredibly brittle at temperatures below -112°F (-80 °C), disqualifying it for cryogenic vacuum applications.
Chemically Susceptible
Acrylic is not chemically resistant to a some of materials used in labs such as Alcohols, Acetones, Hydrogen Peroxide, Thinners, Benzenes, Lactates, and other. This means that constant exposure these compounds will blemish, even damage the acrylic walls of the chamber.
Prone to electro-static buildup
Acrylic Chambers may cause static electricity if "rubbed the wrong way", which may potentially damage electronics, ignite volatile gasses, or create electrostatic noise. Acrylic gets zero shielding from electromagnetic interference but that may only pose a problem if there are strong electric fields in the vicinity.
Acrylic is strong but brittle
Another disadvantage of acrylic chambers is that acrylic is brittle and that it will crack under concentrated stresses. This means that it is not recommended to thread acrylic because the force put onto the acrylic from the screw threads will develop cracks and crazes in the acrylic material. Finally, due to its material properties, acrylic vacuum chambers require thick walls even at small vacuum volumes in order to withstand the stress of ambient atmospheric pressure. This results in an exponential wall thickness requirement as the vacuum chamber volume increases; hence, acrylic vacuum chambers may not be ideal materials in large vacuum applications.
Acrylic can be scratched easily
The walls of the acrylic vacuum chamber can be scratched easily with a sharp or coarse object. Even dragging the chamber across the floor will create visible scratches on the bottom wall. Depending on the depth of the scratch, these may not be easily reparable. Though, not something that would compromise the structural integrity of the chamber, these scratches can become a cosmetic nuance.
To summarize, the disadvantages of using Acrylic Vacuum Chambers are:
What to look for in a Plastic Vacuum Chamber
Front View of our Transparent Vacuum Chamber. You can buy it here
Below, are some of the things that you have to look for before you can make an educated decision about what kind of vacuum chamber to get.
Vacuum RatingThe first thing that you will need to look into is the vacuum rating. After all, you are getting a vacuum chamber aren`t you? What vacuum level is the chamber rated to? Most acrylic vac chambers are an excellent solution for degassing compounds and epoxies. A good Acrylic Vacuum Chamber can reach down to a vacuum level of under 1 Torr; anything below 1 Torr is considered superb.
Internal Chamber DimensionsThe internal dimensions as opposed to the external dimensions of the chamber should also be considered – you are, after all buying the internal vacuum space of that chamber.
Vacuum Gauge, Valve, and ComponentsLook into what else is included with the deal; is a vacuum gauge included or sold separately, what about valves? Are they included or sold separately? What about shipping? Is this an industrial vac chamber robust to withstand constant use or is it one of these low use types of clear vacuum chambers? Is the listing straight forward or not as descriptive?
ServiceAre you being served properly? Is the staff helpful and competent? How do you feel about the company? Do you have other concerns or wishes that you need to have addressed? Is your supplier willing to add additional items to your order? Can they customize your chamber? Are they able to? What about delivery, can they deliver on spec, on time, and on budget?
Acrylic Vacuum Chambers for Sale
If you have a need for a clear acrylic vacuum chamber, you have come to the right place. We carry a wide selection of acrylic vacuum chambers for sale at a value and price that is truly remarkable! There are 38 different chamber designs and sizes available for you to choose from. All of our acrylic vacuum chambers come with a vacuum gauge, a vacuum valve, and a release valve. Do you need a custom vacuum chamber? We can do that for you as well!
The inside dimensions range from 8 inches to 20 inches; we have both cubic and cylindrical designs that come with several other options as well. Our standard models have a vacuum rating of 0.5 Torr. Depending on which option you choose, you will have a choice between a fully removable lid (top load model), hinged side door (side load model), a gas spring supported lid (top load model), a door handle or two, and pull toggle clamps.
Where else to get a Transparent Vacuum Chamber
Only get acrylic vacuum chambers from Sanatron.
In the past, we acknowledge that we have provided other acrylic vacuum chamber manufacturers who also make acrylic vacuum chambers. As the years went on, we kept improving, researching, and developing our products, while they kept looking for ways to increase their margins and cheapen things.
As a result, our vacuum chamber manufacturing technology has leapfrogged their ability by light years. Sanatron Vacuum Chambers are robustly designed, quality built, best priced, and most popular vacuum chambers there are with a warranty that is unmatched.
When you have building vacuum chambers for as long as we have, you will have seen it all. This is why it is our ethical and moral obligation to educate you so that you have all the information you need before making a decision.
It has been our greatest privilege and fortune to have been given the opportunity to work with our customers in the past and we are looking forward to building more wonderful vacuum systems for you in the future.
In Conclusion
We hope that this article has clarified some things when it comes to Acrylic Vacuum Chambers and if you have any more questions with regards to what we have talked about please Contact Us with your questions and feedback.
We have many more resources on our website that you should check out
We make Robustly Designed and Quality Engineered Systems. What are you building? Take a look at the links below and discover some of the cool things we make.
Complete List of Articles Related to Acrylic Vacuum Chambers
