Product Quality Testing of Waste Management Components by utilizing Sanatron Chambers

Product Quality Testing of Waste Management Components by utilizing Sanatron Chambers
Product Quality Testing of Waste Management Components by utilizing Sanatron Chambers
One of the most important and thankless jobs are jobs in the waste management industry. This is one of the few industries that would be dearly missed if they disappeared. There is a reason why we have mostly clean water, clean air, and clean environment where we live. And that is because the people in the waste management industry do one hell of a job.

Our client, who is in the Waste Management Components industry contacted us to design and manufacture a total quantity of eight, acrylic pressure and vacuum chambers including a couple of feedthroughs on each wall. These chambers were to be used to product quality test the Waste Management components. The inside dimensions of these chambers are 14 inch Wide, 14 inch Deep, and 14 inch High. As a standard, each pressure and vacuum chamber comes with two 0.25 inch valves, one dial vacuum and pressure gauge, and one 15 psig safety pressure relief valve. Further customizations included a UBS port feedthrough and an SMA feedthrough and a wire feedthrough. A vacuum feedthrough is a component which allows you to connect and run, say USB from the outside of the chamber, to the inside of the chamber without loss of vacuum quality during operation. The lid also comes with a total of eight thumb clamps, these swing out of the way when the lid needs to be removed. Keep in mind that these clamps are not necessary required to be tightened during vacuum operation since the lid will provide sufficient weight to compress the O-Ring for air tightness. However, during pressurization operation, when the pressure is pushing the lid away from the chamber, these thumb clamps are vital as they compress the O-Ring and hold it in place to keep the pressure constant. A question that comes up frequently is: “What is the highest pressure a chamber made from acrylic can withstand?” The answer is 15 PSIG. Acrylic should not be frequently pressurized and operated beyond 15 psig. And that is what we here at Sanatron make – we do not design and build pressure chambers that are intended to be used for pressures beyond 15 psig. Is it possible to go beyond 15 psig? Yes, absolutely, we have seen acrylic be used in pressures at 500 psig. However, at these pressures, and above these pressures, the acrylic walls will be saturated with air molecules, these molecules will grow and bubbles will form. The formed bubble cavitations will expand and material defects will form which will degrade the acrylic resulting in uninvited consequences, if you know what we mean. Also, keep in mind that acrylic has been successfully used as a submarine material where it is subjected to 5000 psi of water pressure. So yes, it is possible to subject the acrylic to more that 15 psig, it is just something that is not a focus of ours currently.

Going back to our pressure and vacuum chambers, I am not sure what exactly our chambers have been used for. I am as curious as you are to find out. What we do know is that our client is extremely happy with the work we have done for them. These are not the only chambers we have made for them. Over the years, we have designed and built many more vacuum chambers, portable vacuum chamber and pump systems, and a pressure decay leak testing system (to test one of their pump valves). But this is a story for another time. If you are in the market for pressure and vacuum chambers, contact us to find out why we are the preferred chamber manufacturer.

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We treat our customers well by Over-Delivering on our Promises (reason why we are Highly Rated on Google My Business). There is a tremendous amount of valuable resources and information regarding vacuum systems and vacuum technology; check them out by clicking on the links below.

Internal Pressurization ASTM F2096 Leak Testing Systems
Internal Pressurization (ASTM F2096) Leak Testing Systems are instruments that are used during the Quality Control process to discover leaks in sealed packages. As opposed to the vacuum bubble leak test, where the specimen is subjected to a vacuum, the internal pressurization integrity test creates a pressure difference and drives the air through a leak by internally pressurizing the specimen. Our Internal Pressurization Leak Testing Systems are designed and built to conform to the ASTM F2096 Protocol Standard.
Altitude Simulation Controller Instruments
An Altitude simulation Controller is type of vacuum controller that simulates a certain altitude because altitude can be derived from vacuum levels. An altitude simulation controller will enable you to hold your vacuum level at a certain altitude equivalent of testing, run an altitude vs time profile, or rate of change of altitude vs. time. Further options include a vacuum pump relay that will control when the vacuum pump turns on and a vacuum valve.
Our Work: Vacuum Storage of Pharmaceutical Products and Medical Supplies
A pharmaceutical manufacturer contacted us to build them a large vacuum storage system for their pharmaceutical products. They were looking for as much footprint as possible which is why they got a two-chamber system from us. They needed a total of 6 shelves per chamber including trays. Finally, they were looking to have both chambers to be placed on a table frame assembly with lockable swivel casters. What you are seeing is a two chamber system, each chamber is our 20 inch cube acrylic vacuum chamber, front load hinged door. Each chamber can be accesses independently while the other is under vacuum. The trays can be easily loaded and unloaded. This whole system can also be moved to anywhere in their facility.
Related Articles: High Altitude Package Testing utilizing an Acrylic Vac Chamber
An Acrylic Vacuum Chamber can be used to simulate elevation very reliably to altitudes up to 60.9 km or 200,000 feet. This provides several advantages over other testing methods as acrylic is transparent and enables full view of interior during testing. In this article, we will give you a through guide on what can be done to eliminate the risk of packaging damage during shipments at high altitudes.