Aerospace Custom Vacuum Chamber

Aerospace Custom Vacuum Chamber
Aerospace Custom Vacuum Chamber
An aerospace company reached out to us because the needed someone to make a custom vacuum chamber for them. We are always happy to look at what we can do for them to make it happen. They did not tell us much about the details of their projects. This is sometimes the case because when work is done on proprietary technology, we do not expect to know every single detail.

They had a need for a vacuum chamber with inside dimensions of 42 inch Wide, 42 inch inch Deep, by 12 inch High. Furthermore, the vacuum chamber would need to have O-Rings on both sides of the large 42x42 wall openings. What we came up with was on O-Ring groove present inside the flange. Our O-Ring groove is precision routed and dove tailed. The Dovetail will hold the O-Ring in place even if it is flipped upside down. This is not something our competitors do which is why their O-Ring will fall out if the lid is either turned outside down or if the lid is shaken; sometimes the O-Ring will pop out randomly. This is why it is vital to have the dovetail O-Ring Groove. Another critical feature is precision routing. When routing an O-Ring used for vacuum applications, router bit, feed, speed, cooling, and vibration are of utmost importance. We have spent more than 14 years perfecting our process which is why our acrylic vacuum chambers yield superior vacuum performance rivaling our competitors chambers made from stainless steel. Our acrylic is stronger than their steel!

The Sidewalls are 12 inch High and were made from 2-inch Thick Acrylic. If you look to the Left of the chamber, you will notice a vacuum gauge and two valves. You will also notice that the top and bottom walls are flanged and slotted which will allow our customer to easily attach their top and bottom wall to our custom-made chamber. Do you need to make a custom vacuum chamber? Are you looking for great quality and robustness? Reach out to us to see what we can do for you.

Some of our Popular Items

We make Robustly Designed and Quality Engineered Systems. What are you building? Take a look at the links below and discover some of the cool things we make.

Vacuum Bubble Emission ASTM 3078 Leak Testing Systems
Bubble Emission (ASTM 3078) Leak Testing Systems are instruments that are used during the Quality Control process discover and locate leaks or seal integrity failures. Leaks are detected by submerging the specimen into a tank of water, applying a vacuum, and inspecting the submersed specimen for bubble emission. Our Bubble Leak Testing Systems are designed and built to conform to the ASTM D3078 protocol standard.
Micro-D Vacuum Feedthroughs
Micro D Vacuum Feedthroughs are Micro D connectors rated for vacuum and are generally installed on the vacuum chamber wall. You can then connect from the outside to the inside of your chamber.
Our Work: High Altitude Vacuum Testing of Electrical Connectors and Components
This was an interesting project where one of our customers needed to test wires up to 44 inches long within a high altitude simulation environment. In addition to testing wires, several other electric connectors required altitude testing as well. The altitude requirements were 100,000 feet (30.510 km) which corresponds to 8.36 Torr - a piece of cake when it comes to the vacuum requirements of our chambers.
Related Articles: Vacuum Levels of Acrylic Vacuum Chambers
In this article we will discuss the vacuum levels of an acrylic vacuum chamber. This article also covers the leak rate or the leak tightness of the acrylic chamber. Additionally, we are going to recommend a rule of thumb used for vacuum pump selection based on the size of the vacuum chamber.