High Altitude Vacuum Testing of Electrical Connectors and Components

high altitude test chamber of electrical components
Rear view of the Custom Vacuum Extrusion Chamber
This was an interesting project where one of our customers needed to test wires up to 44 inches long within a high altitude simulation environment. In addition to testing wires, several other electric connectors required altitude testing as well. The altitude requirements were 100,000 feet (30.510 km) which corresponds to 8.36 Torr - a piece of cake when it comes to the vacuum requirements of our chambers.

We would like to take a moment and bash our competitors on this one and point out where they went wrong: Our competitors have sales people and not engineers communicate with their customers when it comes to understanding customers design requirements. This leads to suggesting over-engineered solutions of humongous projects, prices, and lead times. When this customers came to us to, our question to them was simple: "What exactly are you trying to accomplish and what are the exact dimensions of the part you were testing?" This enabled us suggest a chamber which was 52 inch long and about 6 inch in diameter with a custom designed lid. Our quote blew our competitors away because 1. their sales staff had no idea what the customers goals were and 2. they were over-engineering, hence overcomplicating a simple problem.

What you see here is a:

1. custom vacuum chamber which allows for plenty of space for electronic wires and widgets to be tested at high altitude.

2. A custom design vacuum chamber Lid which allows for flexible electronic connector changes enabling fast and reliable high altitude electronic equipment testing.

Similar Items

Our clients prefer to work with us because we are Experts in Vacuum Science and Technology. You should check out some of our other items we carry; click on the links below.

Vacuum Degassing Systems
Vacuum Degassing Systems enable you to remove trapped gas inside your liquids - generally, epoxies. Degassing is a vital part of any two part or more mixing process, this includes but is not limited to epoxy, pharmaceutical mixing, potting, recipe creation. A vacuum degassing system consists of a vacuum pump, connection hardware (includes filters and traps) and a vacuum chamber.
Liquid and Gas Vacuum Feedthroughs
A Liquid and Gas Vacuum Feedthroughs are tubes that will allow you to run liquid or gas into your vacuum chamber without contaminating the vacuum levels or vacuum chamber in general. Say you are looking to run a coolant into the vacuum chamber and cool a component you are testing. You can simply install a liquid and gas vacuum feedthrough are run your coolant towards your test specimen.
Our Work: Pressure and Vacuum Chamber used for Calibration of Weather Stations across the US
Have you ever wondered how the weather forecast works? You must admit; the weathermen (or weatherwoman) have become a whole lot more accurate over time. 10 years ago, the weather forecast was not as accurate as it is today. Part of the reason is that we have better forecasting technology as in more powerful computers who crunch numbers faster to out a most likely scenario. Another reason is that mathematics, physics, and science has progressed. The main reason however, is that we have better tools and equipment.
Related Articles: Rotary Vane Vacuum Pumps, The Definitive Guide
In the article we are going to cover rotary vane vacuum pumps. We will touch upon how they work, what they are used for, when to utilize a rotary vane vacuum pump, its advantages and disadvantages. Perhaps you have noticed that rotary vane vacuum pumps come in all shapes and sizes. On one website, the vacuum pump is less than a $100; on another website you see a vacuum pump quotes at $10,000. I would imagine that you immediately ask yourself what the deal here is.